A new material for solar panels could make them cheaper, more efficient

An illustration of the perovskite crystal fabricated in the experiment. Image credit: Felice Macera

A unique solar panel design made with a new ceramic material points the way to potentially providing sustainable power cheaper, more efficiently, and requiring less manufacturing time.

It also reaches a four-decade-old goal of discovering a bulk photovoltaic material that can harness energy from visible and infrared light, not just ultraviolet light.

Scaling up this new design from its tablet-size prototype to a full-size solar panel would be a large step toward making solar power affordable compared with other means of producing electricity. It would also help the nation toward its goal of creating a national power grid that receives one-third of its power through wind and solar sources.

This affordable sun-powered future could be closer than we think thanks to early tests on this new material, which was developed by a team led by scientists at the University of Pennsylvania and Drexel University. The tests were conducted, in part, at the Advanced Photon Source housed at the U.S. Department of Energy’s Argonne National Laboratory.

The team created a new class of ceramic materials that has three main benefits. First, it can produce a solar panel that is thinner than today’s silicon-based market leaders by using one material to do the work of two. Second, it uses cheaper materials than those used in today’s high-end thin-film solar panels. Third, the material is ferroelectric, which means it can switch polarity, a key trait for exceeding the theorized energy-efficiency limits of today’s solar cell material.

Part of the reason solar panels have low efficiency is that the particles collected from the sun enter the solar cell and spread out in all directions. Getting them all to flow one direction typically requires layers of different channeling material. Each time the particles pass between these layers some get lost, decreasing the energy efficiency of the solar cell. The team’s new design uses fewer layers to limit loss and uses ferroelectric material to use up less energy channeling the particles.

It took more than five years to model and design a material with this combination of properties. The material uses perovskite crystals made with a combination of potassium niobate and barium nickel niobate. It has shown significant improvement over today’s classic ferroelectric material. The new material can absorb six times more energy and transfer a photocurrent 50 times denser. Further tuning of the material’s composition should expand efficiency, the scientists say.

“This family of materials is all the more remarkable because it is comprised of inexpensive, non-toxic and earth-abundant elements, unlike compound semiconductor materials currently used in efficient thin-film solar cell technology,” said Jonathan Spanier, a team member from Drexel’s Department of Materials Science and Engineering.

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